Speed Up Setups to Match Your Production Mix
Digitize the entire equipment setup process, making it easier to track and implement improvements focused on maximizing equipment availability.
Streamline Your Setups to Maximize Equipment Availability
Get a comprehensive guide to establish standardized setup procedures, with support materials included.
Measure the efficiency of your setup processes and reduce equipment downtime.
Monitor real-time setup performance and identify which processes should be prioritized and optimized.
Boost Your Production Capacity by Up to 30%
Download the “Complete Guide to Quick Setups” and learn how to apply setup optimization strategies across the pharmaceutical, food and beverage, cosmetics, and automotive sectors.
End-to-End Control Over Your Equipment Setups
Operators receive full step-by-step instructions, with supporting videos or images, checklists, and estimated time per stage.
Track the detailed execution of machine setups, with a timer logging the time spent on each task.
The PPC team can stay updated on both planned and in-progress setups through a centralized dashboard, ensuring a more efficient sequencing.
Understand the performance of your implemented setup with the ramp-up report, which compares the first and second halves of the produced batch to calculate overall efficiency.
Cogtive is the daily partner for Production, PPC, and Operational Excellence teams.
Automatically collected data: Eliminate spreadsheets and papers that may cause errors with a 100% digital platform.
Automatically collected data:
Eliminate spreadsheets and papers that may cause errors with a 100% digital platform.
Ready-to-use indicators from day one: Receive the first machine data the moment Cogtive is activated in your operation.
Ready-to-use indicators from day one:
Receive the first machine data the moment Cogtive is activated in your operation.
More efficient management with less decision-making time: Speed up Gemba and Heijunka meetings with consolidated data on a single platform.
More efficient management with less decision-making time:
Speed up Gemba and Heijunka meetings with consolidated data on a single platform.
Comprehensive and flexible for your operation type: Cogtive uses up to 3 different data collection methods to adapt to your needs: automatic, semi-automatic, and IA Vision.
Comprehensive and flexible for your operation type:
Cogtive uses up to 3 different data collection methods to adapt to your needs: automatic, semi-automatic, and IA Vision.
Benefits and Advantages
Success stories
Learn how our clients achieved results with Cogtive.
47% Lead Time Reduction
André Mïler, Industrial Director
da Brasterápica
“With Cogtive, we managed to implement more efficient inventory and material flow management, thanks to reduced lead times.”
Precise Bottleneck Identification
Márcio Valentim, Operations Intelligence Director
Director of Operations Intelligence da Eurofarma
“At Eurofarma, the pursuit of continuous improvement is constant, and COGTIVE helps us daily to identify our main challenges, allowing us to address them more effectively.”
46% Lead Time Reduction
Marcio Mendes, Operational Excellence Manager
Manager of Operational Excellence da Apsen
“With Cogtive, we’ve gained confidence in our data, real-time flow visibility, and manufacturing efficiency, in addition to digitizing records, which greatly simplifies our daily operations.”
29% OEE Increase
Milton Rizo, Operations Director
Chief Operating Officer da Ourofino
“At Ourofino, we strive daily to find digital solutions to revolutionize our industry. Through virtualization and real-time monitoring of the entire process, COGTIVE has improved our OEE by 29%.”