Increase your factory's production capacity without buying new equipment
Cogtive's OEE software collects shop-floor data in real time, identifies where your production is losing efficiency, and turns that visibility into decisions that increase output.
+100 industries trust Cogtive
Your factory produces less than it could.
And you probably don't know by how much.
Most manufacturers lose between 20% and 40% of their production capacity every day — to unlogged stoppages, slow setups, and invisible bottlenecks. Do any of these symptoms sound familiar?
If you recognized at least 2 of these symptoms, your operation has hidden production capacity waiting to be unlocked.
Full shop-floor visibility with the right OEE software.
Real-time decisions.
Cogtive connects your equipment, automatically collects data, and delivers the OEE metrics your team needs to act — no spreadsheets, no delay, no guesswork.
Real-time data, not next-day data
OEE is calculated automatically with every operator log or IoT sensor signal — available the moment it happens.
No manual spreadsheetsIdentify the root cause of stoppages
Automatic Pareto chart of the top stoppage causes per machine. Your team knows where to act before the shift ends.
Up to +30% OEEMeasurable ROI from month one
Recovered capacity translates directly into more output — without investing in new equipment or additional labor.
Payback in as little as 12 monthsStandardized, monitored setups
Every changeover follows a step-by-step digital guide. Setup time is measured automatically and compared against the standard.
Less time between batchesSee your production flow in real time
Flow View shows where each batch is right now, which stage has a queue, and where the bottleneck holding up the line is.
Bottlenecks visible before they become stoppagesBuilt-in artificial intelligence
TÆLOR analyzes the operation's data and delivers improvement recommendations straight to the manager's phone — no report to open.
Automatic insightsHow Cogtive transforms your operation
Before Cogtive
With Cogtive
Ourofino Saúde Animal increased OEE by +29% and saved 600 operator hours/year using Cogtive.
Why choose Cogtive over the competition?
Compare features, integrations, support, and deployment — and see what only Cogtive delivers for your industrial operation.
Ready to choose the most complete OEE software on the market?
Questions about Cogtive's OEE software?
We answer the most common questions from production managers, production planning teams, and operational excellence leaders before booking a demo.
Cogtive's basic implementation can be done in 1 hour. You connect the equipment, set up shifts, and start receiving your first OEE data that same day. For more complex operations with multiple lines and ERP integrations, the process can take a few days — but without any impact on production.
Yes. Cogtive uses up to 3 types of data collection to adapt to your operation: automatic via IoT sensors, semi-automatic via operator tablet, and AI Vision via computer-vision cameras. It works with both new and older equipment — no need to modernize your machinery.
Yes. Cogtive has native ERP integration (including SAP), Single Sign-On via Active Directory, and an open API for integrating with any external system. Unlike most competitors, you don't need to keep two isolated systems — production data flows directly into your ERP.
Cogtive calculates OEE based on the standard formula (Availability × Performance × Quality) but goes further: it offers OEE without Setup, Effective OEE, and Optimized OEE — views that most software doesn't deliver. For batch processes, the calculation is done by cycle time, with no distortions.
The average ROI reported by Cogtive clients is 12x, with payback in as little as 12 months. In cases like Axantia, OEE increased by 126%. At Ourofino, there was a 29% OEE gain and 600 hours saved per year. At Nutriex, availability went from 45% to 97.7%. The exact figure depends on your operation — we calculate it together with you during the demo.
Cogtive's support includes email, phone, chat, WhatsApp, and an online knowledge base — with a fast-response SLA. Unlike the competition, you're never left without an answer. Every client has a dedicated Customer Success team to make sure the expected results are achieved.
It works for both models. Cogtive serves pharmaceutical, chemical, and food companies that work with batch production — where OEE is calculated by cycle time without needing unit counting — as well as continuous production lines like packaging, filling, and discrete manufacturing.
Don't see your question here? Talk to a specialist within 2 business hours.
Your factory's hidden production capacity
is waiting for you
In a 30-minute demo, a Cogtive specialist shows you how the OEE software works with your own operation's data — no commitment, no contract.