AI Vision

End-to-end visibility and control of your production line

AI Vision is Cogtive's industrial computer vision solution: smart cameras monitor every workstation in real time, automatically generating OEE, productivity, and idle time — with no facial recognition and no dependence on operator logging.

AI Vision monitoring a workstation
Our clients

+100 industries trust Cogtive

The Problem

What happens at the workstation
is invisible to management.

In manual and serial operations, a large share of productivity is lost without anyone noticing — because sensors can't reach everywhere. Do any of these symptoms sound familiar?

📋
Manual production with no data at all Production happens at the workstation, but without this level of visibility, losses go unnoticed shift after shift.
📡
Sensors don't reach every workstation Manual lines, inspection stations, secondary packaging, and complex operations rarely get IoT sensors installed.
Idle time goes unidentified Without station-level monitoring, it's impossible to know when and for how long a station was stopped, slow, or unstaffed.
📉
OEE without real workstation data With no automatic way to measure what happens at the station, OEE for manual operations depends on manual logging — or doesn't exist at all.
🕵️
No one knows where the inefficiency is Without an auditable history per station, it's impossible to know which specific workstation is dragging down the shift's results.
🔧
Sensors don't work for every process Filling, manual assembly, and inspection have formats that traditional sensors can't reliably capture.

If you recognized at least 2 of these symptoms, your manual operation has a blind spot that's costing you productivity every day.

The Solution

Cameras that see what sensors
could never see.

AI Vision uses cameras and artificial intelligence to monitor every workstation in real time — identifying status, counting parts, and calculating OEE without relying on sensors, manual logging, or facial recognition.

📷

Cameras monitor every workstation in real time

AI Vision automatically identifies each station's status — with no need for IoT sensors installed on the equipment.

Visibility with no installation work
🟢

3 station states, always up to date

Working, Absent, or Idle — know exactly when a station is stopped, unstaffed, or generating idle time.

Idle time identified
🔢

Automatic part counting and OEE

The system counts products on the conveyor or assembled parts and automatically calculates OEE, with no reliance on manual logging.

OEE with no manual logging
🛡

No facial recognition

AI Vision monitors the station and the product, not people — just what happens at the workstation.

The station, not the operator
🏭

Works for any serial process

From meatpacking and filling to manual assembly — AI Vision adapts to lines where traditional sensors can't reach.

No sensor barrier
🗂

Auditable history by station and shift

Every deviation is recorded — when it happened, at which station, and for how long — the foundation for acting on the root cause.

Data for continuous improvement

How Cogtive transforms your manual operation

Before Cogtive

Manual production with no productivity data at all
Sensors don't reach inspection and packaging stations
Idle time discovered only at the end of the shift — or never
OEE for manual operations depends on manual logging
No history to know which station is dragging the result down

With Cogtive

Cameras monitor every workstation in real time
Automatic status: Working, Absent, or Idle
OEE calculated automatically, with no manual logging
Part counting and real-time deviation flagging
Auditable history by station, shift, and product

INSERT A REAL CLIENT DATA/RESULT HERE — I couldn't find a specific AI Vision number in the material you gave me, I don't want to make one up.

Comparison

Why choose Cogtive over the competition?

Compare features, integrations, support, and deployment — and see what only Cogtive delivers for your industrial operation.

General Features 6 items
Feature
Cogtive
Competitors
Audit Trailexclusive
Real-time notifications
Time Machineexclusive
Trust Factoryexclusive
Camera-based data collectionexclusive
AI image recognitionexclusive
Integrations 4 items
Feature
Cogtive
Competitors
Single Sign-On (AD)exclusive
ERP Integrationexclusive
Integration with External Systemsexclusive
APIexclusive
Support 6 items
Feature
Cogtive
Competitors
Online Materials
Email
Phone and Chat
WhatsAppexclusive
Fast-Response SLAexclusive
Knowledge Baseexclusive
Deployment 3 items
Feature
Cogtive
Competitors
Online Materials
1-Hour Implementationexclusive
On-site Training

Ready to choose the most complete computer vision solution on the market?

Frequently Asked Questions

Questions about Cogtive's AI Vision?

We answer the most common questions from production managers, production planning teams, and operational excellence leaders before booking a demo.

No. AI Vision monitors the workstation and the product, never identifying people. The system recognizes whether the station is producing, absent, or idle — with no biometric or individual identification data at all.

Any serial process: meatpacking and food processing, filling and packaging lines, and manual assembly operations. The system detects and counts products, validates operator positioning, and flags deviations in real time.

No. AI Vision deployment only requires cameras positioned at the workstations — no need for IoT sensors, equipment wiring, or line stoppage for installation.

The cameras automatically identify each station's status (working, absent, or idle) and count the parts produced, calculating OEE, productivity, and idle time without the operator having to log anything.

Yes — that's one of the main use cases. Inspection stations, secondary packaging, and manual operations rarely get IoT sensors. AI Vision covers exactly that blind spot.

Yes. Data captured by the cameras feeds the same OEE, Timeline, and Pareto metrics as the rest of the platform — all in a single dashboard, alongside data from sensor-equipped machines.

Cogtive's support includes email, phone, chat, WhatsApp, and an online knowledge base — with a fast-response SLA. Every client has a dedicated Customer Success team to make sure the expected results are achieved.

Don't see your question here? Talk to a specialist within 2 business hours.

Free demo

Your factory's hidden production capacity
is waiting for you

In a 30-minute demo, a Cogtive specialist shows you how AI Vision works with your own operation's data — no commitment, no contract.

See success stories
+100 industries served in Brazil
12x average ROI reported by clients
+29% average OEE achieved in operations
1h to implement and start collecting real data

Ready to take the next step?
Contact us to schedule a meeting.

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