Book a demoCogtive monitors your production equipment's efficiency in real time — both serial and batch processes — with OEE, a 360° view of production flow, and setup management to eliminate hidden stoppages, shorten setups, and unlock capacity you already have installed.
Weighing, mixing, granulation, compression, filling, and packaging. When a stage stalls, Cogtive shows you where, why — and how much it's costing you in availability and product mix.
In the veterinary industry, every unplanned stoppage steals availability and limits the volume the line can absorb. Cogtive captures every event in real time — setups, waits, maintenance, and micro-stops — and automatically calculates each piece of equipment's Effective OEE.
With Timeline, your team sees the wait time that used to go unnoticed. With automatic Pareto, they act on the root cause in performance meetings with reliable data — not guesswork.
Making just one line's wait time visible has already revealed more than 18 hours of lost production in 60 days due to idle machines — capacity that comes back to the operation with no new investment in equipment.
Veterinary production goes through many stages and a large product mix. When one stalls, the impact ripples through all the following ones — but it isn't always visible. Flow View replaces the hand-filled kanban with a real-time 360° view of every stage and every piece of equipment.
Reposition priority orders, see the growing queue, and find the main bottleneck during the shift — not just at the end of the day.
With a large product mix, every changeover involves cleaning, adjustment, and validation. 6-to-7-hour setups turn into significant idle machine time. Smart Setup standardizes this process with a step-by-step digital guide on the operator's tablet and backs up SMED implementation with data.
With the Ramp-Up report, you track whether the equipment returned to standard speed after the changeover — and confirm whether the setup was done correctly before the problem shows up in the final product.
With a standardized and monitored setup, one operation reduced its average changeover time from 7h to 4h20 — a roughly 30% gain in machine availability from a leaner setup.
Production Management System
Hover over this section to pause the video and watch OEE drop
The animal health industry combines strict regulatory requirements with a wide variety of pharmaceutical forms — solids, liquids, injectables, veterinary products made in series and in batches. Cogtive gives full visibility into this complexity in real time.
Monitor each piece of equipment's efficiency individually — availability, performance, and quality updated with every log, with no need to wait for next-day reports to know how the shift went.
Every log is linked to the user, the equipment, and the exact timestamp. The complete audit trail ensures traceability for MAPA and ANVISA audits and the sector's quality certifications.
Flow View shows where each batch is in the production process — granulation, compression, filling, packaging — and automatically identifies which stage is accumulating a queue before it turns into a delivery delay.
Smart Setup replaces paper checklists with digital guides on the operator's tablet. The Ramp-Up report monitors equipment performance after each changeover — confirming it returned to expected efficiency before producing.
Set up notifications via email, Teams, or Slack when equipment exceeds the standard downtime — your team acts on the root cause in the same shift, with no need to monitor the screen.
Operators log directly on the tablet, or IoT sensors collect data automatically. Metrics update in real time — with no manual entry and no risk of human error in the data.
in savings generated for clients
increase in production capacity
reduction in lead time
return on investment
increase in equipment availability
payback per industrial unit
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In the manufacturing industry, continuous performance improvement is crucial to achieve operational efficiency and competitiveness. Moreover, it is important to consider that there are specific metrics that can guide this process. One essential metric for evaluating production efficiency is OEE, which stands for Overall Equipment Effectiveness. This metric measures resource utilization and production quality. In […]
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Industry 4.0 is characterized by the use of advanced technologies and connectivity to increase efficiency, productivity, and quality in manufacturing. In this context, measuring indicators is essential to identify areas for improvement and make data-driven decisions. Additionally, one of the most important indicators for Industry 4.0 is OEE, which stands for Overall Equipment Effectiveness. What […]
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Although dealing with idle capacity is common in the industrial environment, here we are going to talk about hidden capacity, which involves a comprehensive analysis of lead times and production bottlenecks throughout the factory, and not just individual equipment. This approach allows for the identification of various improvement opportunities that go beyond simply maximizing equipment […]