Book a demoCogtive monitors efficiency, batch flow, and setups in real time, with full batch traceability and holding time visibility for the pharmaceutical industry.
Batch monitoring, lot traceability, and setup standardization — all integrated into one platform.
In the pharmaceutical industry, OEE goes beyond counting parts. Cogtive calculates OEE by batch cycle time — with no distortions in availability, performance, and quality metrics.
Track MTBF, MTTR, and the top stoppage causes with an automatic Pareto chart, and get alerts when equipment exceeds the standard downtime.
Flow View is the digital twin of your pharmaceutical production flow. See in real time where each batch is, how much time is left to finish each stage, and where the bottlenecks are.
The system automatically alerts you when a batch exceeds the holding time between stages — critical for processes with expiration windows for intermediate products.
Replace paper checklists with a step-by-step digital guide right on the operator's tablet. Smart Setup standardizes every product changeover and monitors execution time in real time.
With the Ramp-Up report, track the equipment's performance in the first hours after setup and confirm whether the changeover was done correctly.
Production Management System
Hover over this section to pause the video and watch OEE drop
Cogtive was built for the reality of pharmaceutical manufacturing — where traceability, batch production, and compliance aren't optional. Our platform adapts to your process, not the other way around.
Book a demoUnlike discrete manufacturing, pharmaceutical production works in batches. Cogtive calculates OEE by batch cycle time — with no need for unit counting and no distortions in availability metrics.
Batches that exceed the deadline between stages are automatically flagged in Flow View — yellow when approaching the limit and black once it's been exceeded. Prevent rejections and rework before they happen.
Every log recorded in Cogtive is linked to the responsible user and the exact timestamp. The complete audit trail ensures traceability of every action — essential for regulated processes and audits.
A step-by-step digital guide replaces paper checklists for product changeovers. The Ramp-Up report monitors equipment performance in the first hours after setup, confirming the changeover was done correctly.
Set up automatic notifications via email, Microsoft Teams, Slack, or SMS when equipment exceeds the standard downtime or when strategic batches move to the next stage.
Data collected via shop-floor tablet or IoT sensors connected directly to the equipment. Operators log in real time and metrics update instantly — with no manual spreadsheet entry.
in savings generated for clients
increase in production capacity
reduction in lead time
return on investment
increase in equipment availability
payback per industrial unit
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In the manufacturing industry, continuous performance improvement is crucial to achieve operational efficiency and competitiveness. Moreover, it is important to consider that there are specific metrics that can guide this process. One essential metric for evaluating production efficiency is OEE, which stands for Overall Equipment Effectiveness. This metric measures resource utilization and production quality. In […]
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Industry 4.0 is characterized by the use of advanced technologies and connectivity to increase efficiency, productivity, and quality in manufacturing. In this context, measuring indicators is essential to identify areas for improvement and make data-driven decisions. Additionally, one of the most important indicators for Industry 4.0 is OEE, which stands for Overall Equipment Effectiveness. What […]
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