Operational Excellence Platform

Unlock your factory's hidden capacity. Maximize your production resources.

Cogtive is an Operational Excellence platform that monitors, analyzes, and acts in real time on OEE, production flow, and bottlenecks, multiplying the productivity of your industrial operation.

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Our clients

+100 industries trust Cogtive

Solution & Benefits

How Cogtive turns production data into real results

Each module tackles a root cause of productivity loss — from lack of OEE visibility to slow setups. See what changes in your operation.

01

Full real-time visibility into your shop floor

Stop finding out about the day's losses in tomorrow's report. Cogtive automatically collects data from every piece of equipment and delivers OEE, Availability, Performance, and Quality updated with every reading.

Your team sees what's happening now — and acts now.

+30%average OEE increase
600h/yearsaved on manual logging
Explore OEE
Real-time OEELoading video...
02

Fewer unplanned stops — and faster to resolve

Cogtive's automatic Pareto chart shows the shift's top stoppage causes as they happen. Instead of investigating at the end of the day, your team acts on the root cause in minutes.

With automatic alerts via email, Teams, or Slack, no one needs to watch a screen to know a machine has stopped.

-47%lead time reduction
97.7%availability achieved
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Downtime ParetoLoading video...
03

Faster, standardized setups across the entire operation

Every product or tooling changeover that takes longer than it should is lost machine time. Smart Setup replaces paper checklists with a step-by-step digital guide right on the operator's tablet.

The Ramp-Up report tracks equipment performance in the first hours after setup — confirming the changeover was done right before it turns into rework.

-46%lead time reduction
+126%OEE increase achieved
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Smart SetupLoading video...
04

Faster decisions with consolidated data in one place

Gemba walks, Heijunka meetings, and production reviews built on outdated data cost time and lead to wrong decisions. Cogtive delivers one consolidated dashboard with everything production, planning, and management need — updated in real time.

TÆLOR, our AI, analyzes your entire operation's data and delivers improvement strategies with a single prompt. Ask from your phone and get answers backed by your factory's real data.

12xaverage reported ROI
12 monthsaverage payback
Explore TÆLOR
Data-driven decisionsLoading video...
Results

Numbers that prove the impact on your operation

0M

in savings generated for clients

+0%

increase in production capacity

0%

reduction in lead time

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return on investment

+0%

increase in equipment availability

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payback per industrial unit

Industries

Industries that innovate in production and boost efficiency

See how Cogtive transforms operations and unlocks capacity across every industry segment.

Production Management System

Real-time OEE

production active
82%Avail.
AvailabilityProductive time ÷ planned time
78%Perf.
PerformanceActual speed ÷ ideal speed
94%Qual.
QualityGood parts ÷ total parts
Total OEE · Line 02 60%
live

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Blog

Content on OEE, production management
and operational excellence

Visit the Blog
Improving OEE: 5 Essential Performance Metrics blog

Improving OEE: 5 Essential Performance Metrics

In the manufacturing industry, continuous performance improvement is crucial to achieve operational efficiency and competitiveness. Moreover, it is important to consider that there are specific metrics that can guide this process. One essential metric for evaluating production efficiency is OEE, which stands for Overall Equipment Effectiveness. This metric measures resource utilization and production quality. In […]

OEE: Understand one of the productivity indicators for Industry 4.0 blog

OEE: Understand one of the productivity indicators for Industry 4.0

Industry 4.0 is characterized by the use of advanced technologies and connectivity to increase efficiency, productivity, and quality in manufacturing. In this context, measuring indicators is essential to identify areas for improvement and make data-driven decisions. Additionally, one of the most important indicators for Industry 4.0 is OEE, which stands for Overall Equipment Effectiveness. What […]

Ourofino Saúde Animal invests in AI and increases production capacity by almost 30% blog

Ourofino Saúde Animal invests in AI and increases production capacity by almost 30%

Although dealing with idle capacity is common in the industrial environment, here we are going to talk about hidden capacity, which involves a comprehensive analysis of lead times and production bottlenecks throughout the factory, and not just individual equipment. This approach allows for the identification of various improvement opportunities that go beyond simply maximizing equipment […]

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