Success stories

Results measured on the shop floor, not in a slide deck.

How manufacturers in pharma, animal health, cosmetics, supplements and food use the complete Lean cockpit to deliver more with the plant they already have.

Apsen's office building in Brazil, a glass facade reflecting trees and clouds, with the blue Apsen totem in the foreground

−46%

lead time

With 51 pieces of equipment connected and every batch visible in Flow View, Apsen cut its lead time by 46% and postponed the investment in a new plant by more than four years.

Pharma International Company building in Jordan, a light stone facade with the company's teal logo in Arabic and English under a clear blue sky

+126%

OEE in 11 months

At its plant in Jordan, Axantia replaced spreadsheets with real-time shop-floor data and Flow View, raising OEE from 18.5% to 41.9% in 11 months without buying new machines.

Aerial view of the Ourofino Saúde Animal plant in Brazil, with the blue Ourofino entrance, the Brazilian flag, palm trees and production buildings behind

+29%

OEE

With 85 pieces of equipment connected through IoT and the tablet app, and the production flow followed in Flow View, Ourofino raised its OEE by 29% and saved about 600 hours a year.

Close-up of blue and white pharmaceutical capsules spread across a surface

−47%

lead time

Real-time data from 16 machines, daily Gemba walks and pull production on 60% of the plant took Brasterápica's lead time from 12–15 days to 8 days while operations doubled.

Cogtive equipment dashboard with real OEE, Pareto and speed panels on a screen mounted above Cosmetics Line 1 at the Nutriex plant

+117%

machine availability

Paper records were hiding the microstops on Nutriex's lines. With real-time OEE, downtime Pareto and a daily management routine, machine availability rose from 45% to 97.7%.

JA Saúde Animal building with the company logo on its white facade and a Brazilian flag flying against a blue sky

−69.7%

equipment wait time

With real-time OEE across two plants, JA Saúde Animal cut equipment wait time by 69.7% in 60 days, standardized setups with SMED and raised equipment performance by 25%.

Jars of Tío Paco green olives with red lids moving along a conveyor on Sandéleh's packaging line, with an operator in a hairnet working in the background

37% → 66%

line OEE in 2024

Jar collisions kept stopping Sandéleh's packaging line. With OEE and Flow View, the team found the cause, redesigned the conveyor and took line OEE from 37% to 66% in 2024.

Granado's white plant buildings reflected in a lake under a blue sky, with the green Granado “desde 1870” logo overlaid in the center

2×

production goal by 2030

To double production by 2030, Granado brought real-time OEE and Flow View to its Japeri plant, where around 1,000 employees work four shifts.

100+
manufacturers
+30%
production capacity
12×
return on investment
NPS +85
customer satisfaction

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